Manufacturing Process Of Aac Block
AAC Blocks or Autoclaved Aerated Concrete Blocks are a lightweight, load-bearing, a durable, eco-sensitive, and economical alternative for conventional bricks. AAC Blocks can be customised to satisfy dimensional requirements. When compared to concrete,wood ,brick and stone AAC block possess excellent insulation, fire-resistant, and thermal resistant properties. AAC block can enhance construction speed and reduce costs.
Ingredients of AAC blocks
The main ingredients of AAC blocks are Fly ash, Sand, Cement, Lime, Gypsum, water, and aluminum powder. Aluminum powder is used as a foaming agent.
AAC Blocks manufacturing process
The manufacturing process of AAC blocks is associated with a series of operations starting from, feeding of ingredients to the stacking of blocks. Every stage is associated with strict manufacturing quality guidelines for ensuring requisite strength and density. AAC block manufacturing processes are broadly classified as follows.
AAC blocks are light weight Aerated Autoclave Concrete Block. It is manufactured through a reaction of aluminium powder and a proportionate blend of lime, cement, and fly ash or sand. Autoclaved aerated concrete (AAC) is a lightweight cellular concrete that has been used for more than 80 years. Currently, however, no good recycling options for AAC from construction and waste exist. During this process, the hydrogen gas escapes create lots(billions) of tiny air cells, applying AAC with a strong cellular structure.
The hydrogen gas or bubbles cause the concrete to expand to roughly thricetimes its original volume, further strengthened by high pressure steam curing. The product thus formed is not only light weight concrete but also has higher compressive strength. AAC is a masonry material that is lightweight, easy to construct, and economical to transport. AAC is one of the materials which can cope up with the shortage of building raw materials and can produce a light weight, energy efficient and environmentally friendly concrete. This study deals with the manufacturing process of the autoclaved aerated concrete blocks.
Ingredients of AAC blocks
The main ingredients of AAC blocks are Fly ash, Sand, Cement, Lime, Gypsum, water, and aluminum powder. Aluminum powder is used as a foaming agent.
- Cement used for AAC block manufacturing is OPC 43 or OPC 53 grade cement and is used as a binding material.
- Fly ash is an industrial waste from power plants. The density ranges from 600kg/cm3 to 1400kg/cm3. The presence of fly ash is responsible for imparting insulation and fire-resistant properties of AAC blocks.
- The lime is obtained by grinding limestone in the block manufacturing factory or outsourcing as lime powder.
- Aluminum is used as a foaming agent and is responsible for the development of voids inside the blocks.
- Gypsum is an industrial waste generated from fertiliser plants and is abundantly available.
AAC Blocks manufacturing process
The manufacturing process of AAC blocks is associated with a series of operations starting from, feeding of ingredients to the stacking of blocks. Every stage is associated with strict manufacturing quality guidelines for ensuring requisite strength and density. AAC block manufacturing processes are broadly classified as follows.
- Raw material preparation
- Dosing & mixing
- Moulding, rising and pre-curing
- De-moulding and Wire cutting
- Autoclaving
AAC blocks are light weight Aerated Autoclave Concrete Block. It is manufactured through a reaction of aluminium powder and a proportionate blend of lime, cement, and fly ash or sand. Autoclaved aerated concrete (AAC) is a lightweight cellular concrete that has been used for more than 80 years. Currently, however, no good recycling options for AAC from construction and waste exist. During this process, the hydrogen gas escapes create lots(billions) of tiny air cells, applying AAC with a strong cellular structure.
The hydrogen gas or bubbles cause the concrete to expand to roughly thricetimes its original volume, further strengthened by high pressure steam curing. The product thus formed is not only light weight concrete but also has higher compressive strength. AAC is a masonry material that is lightweight, easy to construct, and economical to transport. AAC is one of the materials which can cope up with the shortage of building raw materials and can produce a light weight, energy efficient and environmentally friendly concrete. This study deals with the manufacturing process of the autoclaved aerated concrete blocks.
Comments