How Regular Maintenance Helps Reduce Heavy Equipment Repair
Want
to ensure your equipment lasts longer? Make regular maintenance a part of your schedule.
Doing this will not only help boost productivity but also reduce the time it
takes to complete a project while saving operating costs and emissions.
From
construction equipment to volumetric mixers, routine maintenance is among the
most essential aspects that can help fleet owners get a handle on their
expenses. That’s because it enables them to make the most of their investment
and reduce heavy
equipment paint or repair costs to a large extent.
This
affects profits owners don’t have to buy equipment as often since it has a
longer life thanks to regular maintenance. Well-maintained machinery also
minimizes downtime and has a better resale value.
Maintenance, when done properly, substantially decreases operating costs both directly and indirectly. It directly decreases running expenses by reducing machine downtime and avoiding breakdown (which leads to costly unexpected repair work). Since the equipment doesn’t shut down unexpectedly, it prevents the entire production site from shutting down suddenly - which can cost thousands of dollars.
Equipment
manufacturers advise following a routine maintenance schedule to assess major
systems and parts on a weekly or daily basis. This helps detect costly issues
early on so fleet owners can stop them from growing and ending up going to a truck
parts and equipment. Owners are also able to extend product life cycles to conserve
money and resources and decrease their fleet’s environmental footprint with the
help of efficient operation.
Sticking
to such maintenance routines and performing inspections are among the initial
steps to decrease the overall expense of heavy equipment ownership. In fact,
following the manufacturers’ recommendations is a vital component of equipment
maintenance because nobody knows more about the equipment than the manufacturer
behind the design and construction of said machinery.
Another
advantage of performing maintenance on a regular basis is, you’ll be able to
include other application-related maintenance products of your own. Certain
climates and environments result in more frequent replacement of equipment and
parts. Manufacturers cannot be aware of every individual application
characteristics.
It is
important to conduct well-organized inspections of multiple kinds on a daily
basis as they help in different ways. Visual inspections, for instance, help
uncover operator methods, and you can decide whether to perform a more thorough
check depending on machine performance, operator recommendations, and specific heavy
equipment repair requirements.
Maintaining
equipment and monitoring its condition frequently will also boost uptime and
ensure peak performance levels. When done properly, it will only improve the
availability of your machinery. The opposite of this is unexpected downtime
caused by a lack of maintenance and minor repairs that would have been detected
while inspecting.
Furthermore,
those in charge of inspection must keep an eye on the basics, such as broken
lights, leaky cylinders, and damaged windows. These can easily lead to unplanned
downtime, so it’s essential to limit such minor repairs to increase
productivity and profits.
Specialists
agree that properly scheduled maintenance is far more likely to prevent
unavailability and unexpected repairs. That’s because it brings the control
into your hands - you get to decide when you will turn the machine off to get
fixed. Thus, you can plan downtime in such a manner that doesn’t interfere with
production.
Additionally,
condition monitoring can help you identify failures and keep them from becoming
devastating blunders. A simple pin repair and brushing (done on time) at a truck body
repair shop will cost far less money and time than the subsequent bore
repair that would result in multifold repair and downtime.
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