5 common crane failure problems and solutions

5 common crane failure problems and solutions

If we say that investing in an overhead crane is a big investment, it would not be an overstatement. Moreover, just like every other machine, a crane also needs regular maintenance in order to work well and deliver the desired results.

Businesses should understand that crane failures could lead to loss of life and that is very dangerous. Thus, for your benefit, we at Credence Cranes have listed 5 common crane failures. But do not scratch your head out because along with the failures, we have listed their solutions as well.

Problem 1: Improper wire rope

With constant use and wear and tear, wires of cranes get damaged. There are certain ways to locate the problem of damaged wire:

·      Corrosion

·      Visible major damage on the wire

·      The wire strands getting unravelled

Solutions

Regular checking of the wire is absolutely necessary to negate this problem. As a profound EOT crane manufacturer, we make sure that inspection of the wires is done on time to detect any problem beforehand.

Problem 2: Truck wheel ends in bad shape

There are high chances of the truck wheel ends of the crane getting worn out due to prolonged usage. The problem can occur with time or quickly as well due to rough runways. Moreover, if the wheels are not placed in the right manner, it could be a recipe for disaster.

Solution

Regular checking of the truck wheel ends is utmost necessary. In addition to it, care should be taken that the runways are not malaligned as well. Be it a JIB crane or a Gantry crane, a poor runway is highly dangerous. Thus, proper and timely checking of the ends of the truck wheel will help in negating the problem. 

Problem 3: Bent hooks

Another part of the crane whose wear and tear is subjected to time is the hook. One of the prime reasons for having damaged hooks is overloading. It’s dangerous as if the hook is overloaded over a period of time, there are chances it could break midway and cause huge loss of life and money.

Solution

The key to avoid this problem is to keep a check on the load. The company should not be greedy here and overlook the safety for business profits. Credence Cranes as an EOT crane manufacturer always advocates mindful loading of the weight in the hook.

Problem 4: Electrical Damages

There could be instances where the entire operation system is at fault. Humans are prone to mistakes. For example, if the crane operator is not being mindful, the crane can come in contact with electrical lines.

Solution

To curb this issue, always look to make customized cranes whose height can be adjusted according to the work. Moreover, be it for JIB crane or Gantry crane, always employ responsible people for handling your cranes.

Problem 5: Improper circuit

An overhead crane requires large power to work on a daily basis. Therefore, if the internal electric circuit is faulty, it could cause unimaginable problems in the work.

Solution

Double check the entire electrical circuit in order to find if there is a fault or not. Moreover, keep a keen eye and regularly maintain the circuit for hassle-free operation of the crane.