Benefits of Outsourcing Rapid Prototypes to China
Rapid
Prototyping China are hot searched in Google in China. Interesting fact is that
China is the most preferred nation to get precise rapid prototyping services
because of quality, timing, advanced solutions and lower pricing in compare
with the other countries. If you have to find the right company that has been
offering you such rapid prototyping service manufacturer in China, than you
cannot miss this article.
Outsourcing
rapid prototyping to China is very popular nowadays. This article aims to give
you an idea about outsourcing your projects here if you are planning on doing
it for the first time.
How
to make your decision to get shortlist of companies?
For
any given project, you should try to get quotations from a handful of
promising-looking companies. Once you have done that, consider the following
factors before making your final decision.
Opportunities
for Innovation
Rapid
prototyping China opens new opportunities for innovation by eliminating the restrictions
of conventional prototyping, which requires production of prototype tooling and
physical components to exacting tolerances. Designers can create models
incorporating complex shapes and surfaces that would be difficult or impossible
to reproduce by conventional prototyping.
Time
Savings
By
eliminating the time needed to produce molds, patterns and special tools
required for conventional modeling, rapid prototyping China reduces
time between initial design and analysis. An accurate model is quickly
available for testing form, features, performance and usability. Rapid
prototyping is a highly automated process that enables designers to quickly
modify products in line with feedback. The time savings can help organizations
gain competitive advantage by bringing new products to market quickly, ahead of
competitors.
Cost
Reduction
Rapid
prototyping China helps to reduce the costs of product development. There is no
need to develop special tools for each new product. Rapid prototyping uses the
same CAD and printing equipment each time. The automated prototyping process
also reduces staff costs. The costs of waste are lower, because the prototyping
technique only adds modeling material where needed. Conventional prototyping
techniques create waste through cut-off material or chippings as the tools
create the finished model.
Easier
Visualization
Through
rapid prototyping China The ability to create a realistic three-dimensional
scale model helps designers present new product concepts to stakeholders, such
as board members, clients or investors who need to understand and approve the
development program. Designers can also gain feedback from potential users and
customers that is based on physical products, rather than concepts, enabling
them to incorporate realistic usability data into the later stages of
development.
Lower
Risk
By
enabling detailed physical analysis at an early stage in the development
program, rapid prototyping China can reduce the risk of costly errors. The
development team can identify design faults or usability problems and make any
modifications quickly. The iterative process provides a precise model for
production tooling, reducing the risk of later manufacturing problems.
Support
for Customization
Rapid
prototyping China is an iterative process, so it is easy to incorporate
individual customers’ requirements and create customized products cost
effectively. Development teams do not have to design each customized product
from scratch. Customization can provide a strong competitive advantage by
offering customers greater choice and flexibility.
Price. The cost of a project is, of course,
one of the most important factors when choosing a prototyping supplier. Some
companies may quote very high prices if they think the customer has a very high
budget. On the other hand, some companies may quote a very low price to secure
the project.In my opinion, it pays to familiarize yourself with the actual
material and labor costs of a project, so you can identify a fair and
reasonable price. Super low prices may be attractive, but companies quoting
these prices will realize they are going to lose money, then attempt everything
in their power to cut their own expenditure. When this happens, the quality of
the prototype will undoubtedly drop.
Confidentiality.
Some manufacturers are happy to show off a customer’s parts — during
manufacturing or when finished — via social media. But these images and videos
should never be made public. The first thing you should do with a prototyping
partner is sign a non-disclosure agreement (NDA) with them.
Shipment.
Shipping overseas from China normally takes around 2 days — but sometimes
longer. So for time-sensitive projects, you might consider a local prototyping
partner for maximum efficiency. That being said, many Chinese prototyping
companies work though the night, so may still be able to match or even beat the
shipping times of local companies. Regarding weight and volume, large or heavy
parts may result in high shipment costs — unless you are prepared to receive
the parts via sea freight. For especially large or heavy orders, it might be
more effective to stay local.
Reliability.
When we started up, we were a trading company without our own factory, so we
had to outsource everything. During this period, we came across many “yes men”:
manufacturers who would say yes to all technical points — regardless of their
actual manufacturing capabilities. In the end, the difficult technical features
would be done badly or omitted altogether.Conversely, some companies would say
no to everything just to avoid risk, forcing the customer into a corner. In
these cases, you would have to compromise on the goals of your project, even
though your original plans were feasible. Being honest with our customers
results in a better outcome for everyone.
Advantages
of Chinese rapid prototyping
When
you try to outsource to China, it is necessary to understand the advantages
compared with local rapid prototyping suppliers or suppliers from another
Western region.
Compared
with Western prototyping companies, there is still quite a distance for Chinese
prototyping companies to catch up. If you need super-precise prototypes, let’s
say something with a tolerance of +/- 0.005 mm, it is probably not a good idea
to buy it here. There are some companies with high-end machines that can
achieve this type of tolerance, for sure, but they are not in the prototyping
business. Importantly though, most prototypes require only a reasonable
tolerance.
Compared
with other Asian prototyping companies, things are a little different. Aside
from Japan and South Korea, most Asian countries have lower labor costs than
China. That being said, making quality prototypes isn’t just about setting up a
good company. The supply chain is also very important: without quality
materials and surface finishing options, for example, a prototype will be
substandard. Experience is also a key issue: lots of Chinese companies have
tried to expand to countries like Vietnam and Burma, but no prototyping company
has been able to successfully transfer its production to those places due to
supply chain issues and a lack of local experience.
How
to identify a good Chinese rapid prototyping company?
There
are thousands of rapid prototyping companies in China. But from what I can see,
lots of these companies (at least 70%) are not truly ready for the overseas
market — either in terms of quality or range of services. That’s why people
sometimes have a negative picture of Chinese manufacturing.
The
problem is that when you search “rapid prototyping in China,” you get dozens of
results. So how can you tell which ones are good and which are not? One
important thing to remember is that appearances can be deceiving.
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